What would four points of OEE be worth to you?
Set your numbers. The estimate updates as you go, and every assumption is listed so your finance team can challenge it.
12
$15M
62%
$120k
Estimated value per year
$0
From OEE uplift
$0
Quality and paperless
$0
Downtime recovered
0 h
Payback
0 mo
OEE
Net value over three years$0
Assumptions
- OEE uplift scales from +3 points (OEE of 78% or more) to +5 points (50% or less), the AIMES benchmark target range.
- Added throughput valued at a 20% contribution margin, assuming demand exists for the recovered capacity.
- Unplanned downtime of 8% across 6,000 planned hours per line, reduced by 15%.
- Cost of poor quality at 2% of revenue, reduced by 12%. Paper record handling of 1,200 h per line per year at $35/h, 60% removed.
- An illustrative estimate, not a quotation. We validate it on your plant data.
Where the value comes from
More good units from the same line
Fewer unplanned stops, shorter changeovers and less speed loss raise OEE. The model values the extra output at contribution margin, not revenue.
Less scrap and rework
Catching drift in-process cuts the cost of poor quality. The model assumes a modest 12% reduction.
No more paper handling
Electronic job cards and batch records remove most of the hours spent filling, checking, filing and finding paper.
Now test these numbers on your plant.
Send us your line count, OEE baseline and loss data. We’ll rebuild the model with your figures and walk your finance team through it.